精益制造 - Kaizen

相关课程

关键问题

在此模块中回答了以下关键问题：

改善的定义是什么?
通过识别废物和实施标准方法来消除从过程中消除这些废物的标准方法来产生积极影响的可测量改进。

穆达是什么?
这是一个翻译成“浪费”的日语。它包括在最终客户所需的过程中的非增值活动，例如检查;以及对客户不必要的过程中不增值的活动，例如返工。

色差是什么?
这是一个翻译成“不均匀或不平衡”的日语。这是生存浪费或泥膜的存在的原因。

什么是穆里？
这是一个翻译成“覆盖层或过度载”的日语单词。当机器或运算符使用超过100％完成任务时，它存在。

玄叶的定义是什么?
沿着实际地点进行的一次散步，亲眼看到改进机会的需要。

样本视频成绩单

以下是为此模块提供的视频示例的成绩单：

需要创建一个团队以推动Kaizen活动并向管理报告。为了对行动进行积极的结果，教育劳动力是非常重要的。团队应该给予适当的Kaizen培训，工具和系统结构，让他们成功。教练员工并鼓励他们意识到每一天的问题和改善方式是文化改变Kaizen启动。当员工掌握流程所有权时，将可能的改进作为他们的责任进行思考，将员工转化为强大的发动机以获得改进。高级管理层，高级管理层，凯恩的成功使用依赖于对整个组织的方法的支持。重要的是要理解任何可能受到缺陷的公司内的三个区域。它们是产品，过程和系统。在产品水平改善时，该团队需要：•保护客户免受良好质量的产品;•提高增值工作。 When acting on an improvement at the Process level, the Team needs to: • Focus on preventing the process from producing waste. Try to eliminate unneeded steps and rearrange processes to reduce waste; • Drive actions that will not generate an increase sales price. The customer is already paying for a quality product. The Customer is not responsible for your inefficiencies; • Evaluate Cycle time to eliminate inefficiencies. Combine steps when possible to simplify the process. Work on process organization utilizing 6S; and • Consider how to train personnel on updated processes documentation. When acting on an improvement at the System level, the Team needs to: • Implement a way for the System to predict and react when wastes are identified. • Avoid adding additional processes that will end up costing more money; and • Consider what system will drive the transformation to sustain the improvement. Kaizen works directly with Standardized Work. Standardized Work relates to the living documentation used to document and give formality to the process, and which will continually evolve through Kaizen. Kaizen focuses on building a culture where all employees are actively engaged in suggesting and organizing implementation of improvements within the company. Kaizen is not only limited to manufacturing or production processes but can be applied to any process within the company. Kaizen is based on making small incremental improvements in the processes and work standards.